Lead Process Engineer - New Product Introduction

Senior Process Engineer - New Product Introduction
Are you ready to turn cutting-edge R&D into reliable, production-ready manufacturing? Our New Product Introduction (NPI) team is searching for an experienced Senior Process Engineer to drive the scale-up and commercialization of advanced thermal interface materials. Collaborate closely with Engineering and Operations to develop clear, repeatable processes, push system capabilities, and meet demanding safety, capacity, and yield targets-all while solving tough challenges and unlocking high-volume production.
Responsibilities:

• Design, optimize, and scale up novel chemical and materials manufacturing processes for commercial production.
• Deliver key Release-to-Manufacturing milestones and support capacity growth for new manufacturing and quality workflows.
• Develop and execute DOE's to improve process understanding, stability, and scalability.
• Perform root cause analysis and resolve process variation issues.
• Select and implement process instrumentation, controls, and material characterization tools.
• Design and modify custom or commercial process equipment, leading internal and external project teams.
• Assist Operations with workflow improvements and implement 6S principles for clean, organized workstations.
• Work with quality engineers to establish metrics ensuring product form, fit, and function.
• Lead process FMEA for new processes, identifying and mitigating risks.
• Maintain high standards of safety, organization, communication, and documentation.
• Thrive in a fast-paced, startup-like environment, embracing new challenges and continuous improvement.

Qualifications:

• Bachelor's or Master's in Chemical Engineering or Materials Science strongly preferred; equivalent experience considered.
• Proven success developing chemical processes, roll-to-roll systems, and continuous manufacturing workflows.
• Hands-on expertise in hazard analyses, defining engineering controls, and process safety.
• Solid understanding of sensing technologies and data acquisition for process control.
• Track record of driving continuous improvements in throughput, quality, and reliability.
• Experience with process FMEAs and applied statistics (capability analysis, control charts, ANOVA, hypothesis testing).
• Commitment to 6S principles for organized, efficient workspaces.

Benefits:

• Comprehensive health, vision, and dental coverage (company pays 75% for employee and dependents)
• 4 weeks of supplemental paid parental and family leave
• Unlimited PTO and 14 paid holidays
• Competitive compensation

Applicants must be authorized to work in the US on a full-time basis.
If you're passionate about developing and scaling innovative manufacturing processes-and thrive on troubleshooting, validating ideas, and driving improvements-apply today!

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