Sheet Metal Technician

The Sheet Metal Technician is responsible for performing structural maintenance, repair, fabrication, and modification of F-16 aircraft sheet metal components in accordance with technical data, engineering instructions, and applicable regulations. This role ensures the structural integrity, airworthiness, and mission readiness of the F-16 platform through skilled metalwork, precision, and adherence to safety and quality standards. The information below is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required for this position.

ESSENTIAL DUTIES AND RESPONSIBILITIES

• Perform intermediate to advanced sheet metal repairs, replacements, and modifications on F-16 aircraft structures, skins, frames, longerons, ribs, bulkheads, panels, fairings, doors, and associated assemblies.
• Diagnose structural issues, corrosion, cracks, stress damage, and deformation; recommend corrective actions per technical directives.
• Fabricate, fit, form, and assemble replacement parts using approved materials, precision measuring tools, and standard metalworking equipment.
• Lay out, drill, ream, countersink, deburr, and rivet structural components using appropriate fasteners (solid, blind, HI-LOK, etc.).
• Remove, repair, and install structural components and assemblies in accordance with OEM, TO, and engineering requirements.
• Utilize aircraft Technical Orders (TOs), maintenance manuals, blueprints, schematics, drawings, and job guide(s) to perform work.
• Conduct corrosion treatment, sealing, and aircraft metal surface protection using approved materials and processes.
• Operate sheet metal shop equipment such as shears, brakes, rollers, presses, grinders, sanders, rivet guns, drills, and pneumatic tools safely and efficiently.
• Ensure proper documentation of all maintenance actions in aircraft forms, records, maintenance systems, and logbooks as required by Company, client, and regulatory standards.
• Support inspections, functional checks, and quality assurance requirements.
• Maintain a clean, safe, and compliant work environment following OSHA and Company safety guidelines.
• Work collaboratively with other maintenance disciplines to support scheduled and unscheduled maintenance, aircraft upgrades, and heavy/phase inspections.
• Ensure all tools and equipment are accounted for prior to and at work stoppage/completion in accordance with FOD (foreign object damage) principles.
• Perform other duties as assigned.

MINIMUM REQUIREMENTS

• Demonstrated experience working with aircraft technical data and structural repair manuals.
• Proficiency with sheet metal fabrication, layout, drilling, riveting, and assembly processes.
• Able to read and interpret blueprints, TOs, engineering drawings, and maintenance manuals.
• Knowledge of aircraft structural systems, corrosion prevention, bonded structures, and fastener applications.
• Proficient in the English language with effective communication and mentoring skills.
• Proficient in Microsoft Office Suite (Word, Excel, Outlook) is preferred.
• Must be able to work independently or part of a team.
• Must demonstrate safe and healthy workplace practices.
• Must be able to work nights, weekends, and holidays as needed.
• Must be able to travel within the US and internationally.
• Must demonstrate the knowledge, skills, and abilities of a Sheet Metal Technician in daily work performance.
• Must be able to work in hazardous locations and various weather environments and conditions.
• Must be able to obtain a Common Access Card (CAC) and not be barred from any installation.

EDUCATION AND/OR WORK EXPERIEINCE

• High school diploma or equivalent.
• Minimum 5 years of F-16 sheet metal maintenance experience.
• Graduate of military aircraft structural repair/sheet metal school (e.g., USAF Aircraft Structural Maintenance).
• Composite repair experience a plus
• Battle damage repair experience a plus

WORK CONDITIONS

• This position requires overseas deployment where the Technicianrwill perform.
• Must demonstrate the ability to operate effectively and self-sufficiently in a foreign environment, including communication, local navigation, and personal sustainability.

SPECIAL WORK CONDITIONS

• Must be able to obtain and maintain a US Secret and appropriate host nation clearance(s). Ongoing eligibility is subject to periodic review. Strict adherence to all security protocols, procedures, and training is required.
• Must possess a valid U.S. passport with no travel restrictions, limitations, or disqualifications, with a validity extending a minimum 6 months beyond the projected assignment completion date.
• Must be able to secure all required work authorizations, including a valid work visa for the host country. Any prior immigration violations, criminal offenses, or adverse travel history that may prevent entry will not be considered.
• Adherence to the legal, regulatory, safety, and operational requirements of the host nation is mandatory throughout the duration of assignment.

PHYSICAL REQUIREMENTS

• Ability to lift and carry up to 50 pounds.
• Must be able to stand, climb, balance, stoop, kneel, crouch, crawl, sit, talk, walk, hear, see, and reach with hands and arms.
• This position requires close vision, distant vision, color vision, peripheral vision, depth perception and ability to adjust focus.
• This role is performed in hazardous duty locations, around loud noises and hazardous chemicals with exposure to fumes or airborne particles, toxic or caustic chemicals, and risks of electrical shock. The Aircraft Technician III must be able to work in environments with exposure to noise, chemicals, dust, and varying weather conditions.
• This position may require working in environments where combat-related personal protective equipment is issued and must be worn, such as ballistic vests, helmets, or other protective gear. The Technician must be able to properly don, wear, and operate effectively while using such equipment, with or without reasonable accommodation.
• Work conditions may require quick movement or repositioning in response to safety, operational, or environmental needs.
• Duties may involve standing, walking, bending, climbing, or working in confined or elevated areas for extended periods.
• The essential duties and responsibilities are performed in a dynamic, high-tempo environment, while earing required protective equipment, with or without reasonable accommodation.

CONDITION OF EMPLOYMENT

• Any offer of employment is contingent upon the successful completion of all pre-employment requirements, which may include background checks, employment verification, security clearance, reference checks, and other conditions determined by the company.
• This position is contingent upon contract award. An offer of employment may be extended prior to award; however, employment will be contingent upon the Company's award and subsequent contract funding.